Autonomous Mobile Robots (AMR)

Intelligent Drive Technology with Components from Miki Pulley

Industries
Autonomous mobile robot in a warehouse with high shelves and pallets

Autonomous Mobile Robots (AMRs) are revolutionizing modern intralogistics, manufacturing, and automation. They transport materials independently, navigate intelligently through dynamic environments, and enable highly flexible production and logistics processes. Precise, compact, and reliable drive components are essential for these demanding applications.

The couplings, brakes, and torque limiters from Miki Pulley ensure safe motion sequences, precise positioning, and maximum operational reliability in AMR systems — even in autonomous 24/7 operation.

Highest Demands on Autonomous Robotics Systems

AMR systems move freely and flexibly within production facilities, warehouses, hospitals, and distribution centers. They must detect people, avoid obstacles, transport loads safely, and stop precisely at target positions.

The drive systems used for these applications must:

  • operate with high dynamics and precision
  • be compact and energy-efficient
  • function reliably in continuous operation
  • provide low-vibration and maintenance-free performance
  • meet the highest safety requirements

This is where Miki Pulley shaft couplings, electromagnetic brakes, spring-actuated safety brakes, and torque limiters are used — specifically developed for modern robotics and automation applications.

Autonomous mobile robot with a gripper arm lifting a box in a warehouse setting

TRANSPORT AMRS FOR INTRALOGISTICS

Transport AMRs handle autonomous material flow between warehouses, production, and shipping areas.

Typical Tasks:

  • Transporting pallets, containers, and workpieces
  • Supplying production lines with materials
  • Automatic transfer to conveyor systems
  • Autonomous docking at stations

Key Requirements for Couplings & Brakes:

  • Backlash-free couplings for precise driving and steering movements
  • Compact brakes with high holding force
  • Safety brakes for emergency stop and holding functions
  • Torque limiters for protection in case of collisions or blockages

Challenges:

  • High navigation accuracy
  • Frequent acceleration and braking cycles
  • Continuous operation with minimal maintenance requirements

AMRS FOR PRODUCTION AND ASSEMBLY PROCESSES

In smart factories, AMRs autonomously transport components between machining stations and assembly lines.

Typical Tasks:

  • Supplying assembly lines
  • Transporting sensitive components
  • Synchronized material provision
  • Flexible adaptation to changing production layouts

Key Requirements for Couplings & Brakes:

  • Vibration-damping couplings to protect sensitive components
  • Precise positioning systems for automated transfer processes
  • Energy-efficient brakes for battery-powered systems
  • High repeatability of motion sequences

Challenges:

  • Limited installation space in compact robotic systems
  • High demands on reliability and availability
  • Safe collaboration between humans and robots

AMRS IN WAREHOUSE AND ORDER PICKING SYSTEMS

Autonomous robots optimize warehouse processes through fast and flexible material movement.

Typical Tasks:

  • Order picking and goods transport
  • Dynamic storage location assignment
  • Automatic goods flow between warehouse areas
  • Collaboration with conveyor systems and robots

Key Requirements for Couplings & Brakes:

  • Precise and backlash-free torque transmission
  • Compact designs for small vehicle platforms
  • Brakes with short switching times
  • Torque limiters to prevent mechanical damage

Challenges:

  • High cycle rates and driving cycles
  • Precise navigation in confined warehouse spaces
  • Reliable operation under varying load conditions
Small autonomous delivery robot carrying a box on a street in an urban setting

SERVICE AND SPECIALIZED AMRS

In addition to industry and logistics, AMRs are increasingly used in hospitals, laboratories, hotels, and cleanroom environments.

Typical Tasks:

  • Transport of medication and materials
  • Transport of sensitive goods
  • Cleanroom and laboratory logistics
  • Service and delivery tasks

Key Requirements for Couplings & Brakes:

  • Low-noise and low-vibration components
  • Compact and hygienic designs
  • Precise positioning at low speeds
  • Reliable safety functions

Challenges:

  • High requirements for smooth operation and precision
  • Limited installation space
  • Safe navigation in public environments

MIKI PULLEY COUPLINGS

Precision for Autonomous Motion Sequences

Miki Pulley shaft couplings ensure precise, backlash-free, and low-vibration torque transmission in autonomous robotic systems. They reliably connect motors, gearboxes, and drive modules and contribute significantly to the accurate control of robot movements.

Typical Applications:

  • Drive and steering systems
  • Lifting and positioning systems
  • Servo drives in robotic systems
  • Conveyor and transfer mechanisms

Thanks to their compact design, high torsional rigidity, and maintenance-free operation, Miki Pulley couplings are ideally suited for modern AMR platforms.

MIKI PULLEY BRAKES

Safety in Autonomous Operation

Autonomous robots must be able to stop, hold, and position safely at all times — even during power failures or emergency stops.

The electromagnetic brakes and spring-actuated safety brakes from Miki Pulley provide short response times, high holding torque, and reliable safety functions with minimal energy consumption.

Typical Applications:

  • Safety and parking brakes
  • Holding brakes for lifting modules
  • Brakes for drive and steering systems
  • Positioning systems for autonomous platforms

With their high reliability, Miki Pulley brakes ensure maximum safety for people, machines, and transported goods.

MIKI PULLEY TORQUE LIMITERS

Protection for Sensitive Robotic Systems

Collisions, blockages, or unexpected peak loads can damage sensitive components in autonomous robotic systems. Miki Pulley torque limiters reliably protect drive systems against overload conditions.

Key Advantages:

  • Immediate torque interruption in case of overload
  • Protection of motors, gearboxes, and drive modules
  • High repeatability of the release torque
  • Fast recommissioning after activation
  • Reduction of downtime and repair costs

Miki Pulley torque limiters significantly increase the operational reliability and service life of autonomous robotic systems.

YOUR ADVANTAGES WITH MIKI PULLEY COMPONENTS

Miki Pulley offers innovative drive components like shaft couplings, electromagnetic brakes, spring-actuated safety brakes and torque limiters for modern autonomous robotic systems — from compact service AMRs to highly dynamic transport robots used in industrial automation.

Technical Advantages at a Glance:

  • Precise and backlash-free motion transmission
  • High operational reliability in autonomous operation
  • Compact and lightweight designs
  • Energy-efficient and low-maintenance solutions
  • Protection against overloads, collisions, and production downtime
  • Customized solutions for robotics and automation

With Miki Pulley, you choose advanced drive technology that sustainably improves efficiency, safety, and precision in autonomous mobile robotic systems.

Suitable products

Safety break BXR-LE by Miki Pulley

Safety brake BXR-LE

0.06 – 3.2 Nm / 6’000 rpm / 24 V

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Safety break BXW by Miki Pulley

Safety brake BXW

0.12 – 5.2 Nm / 6’000 rpm / 12 – 180 V

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Safety break BXR by Miki Pulley

Safety brake BXR

5 – 55 Nm / 5’000 rpm / 24 – 180 V

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Jaw coupling ALS AN with clamping hub by Miki Pulley

Starflex ALS (STW) AN

1.2Nm – 1050Nm / 10’000rpm

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Helix Coupling MHC Aluminum by Miki Pulley

Helix Coupling MHC

0,71Nm – 8,9Nm / 10’000rpm

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