Assembly & Handling Technology

Precision, Efficiency and Safety with Drive Components from Miki Pulley

Industries
Industrial robot with a gripper in a manufacturing facility

In modern industry, assembly and handling systems are essential for efficient, flexible and automated production processes. Whether in assembly lines, pick-and-place systems or transfer systems, the couplings, brakes and torque limiters from Miki Pulley ensure precise power transmission, high process reliability and maximum system availability.

Highest Requirements in Assembly & Handling Technology

Assembly and handling systems move, position and connect components with high speed and accuracy. Short cycle times must be combined with the highest precision requirements. At the same time, the systems must be flexible enough to handle different products and batch sizes.

Drive technology plays a decisive role here: it must be dynamic, reliable and compact while also providing high repeatability and minimal maintenance requirements.

The shaft couplings, electromagnetic brakes, spring-actuated safety brakes, and torque limiters from Miki Pulley are specifically developed for these requirements and ensure stable, safe and efficient processes.

Industrial robot with gripper arm over a conveyor belt in a manufacturing facility

TRANSFER AND ASSEMBLY SYSTEMS

Transfer systems transport workpieces through various assembly stations and form the backbone of automated production lines.

Typical applications:

  • Linked assembly lines
  • Rotary indexing and linear transfer systems
  • Workpiece carrier systems

Key requirements for couplings & brakes:

  • Precise synchronization of multiple axes
  • Robust couplings for continuous operation
  • Brakes for exact positioning at assembly stations
  • Torque limiters for protection in case of blockages

Challenges:

  • High cycle rates
  • Continuous operation (24/7)

PICK-AND-PLACE SYSTEMS

Pick-and-place systems grip, move and position components with high speed and precision.

Typical applications:

  • Assembly placement processes
  • Packaging processes
  • Sorting and feeding systems

Key requirements for couplings & brakes:

  • Low mass inertia for high dynamics
  • Backlash-free couplings for precise positioning
  • High repeatability during fast cycles

Challenges:

  • Extremely short cycle times
  • Different component sizes and weights

SCREWDRIVING AND JOINING SYSTEMS

Automated screwdriving and joining systems connect components with defined forces and torques.

Typical applications:

  • Screwdriving in the automotive and electronics industries
  • Press-fitting, riveting and bonding
  • Assembly of modules and subassemblies

Key requirements for couplings & brakes:

  • Precise torque transmission
  • Torque limiters to ensure defined tightening values
  • High repeatability

Challenges:

  • Quality-critical processes
  • Documentation and traceability requirements

LINEAR SYSTEMS AND AXIS MODULES

Linear axes move workpieces or tools precisely along defined paths.

Typical applications:

  • Positioning systems
  • Feeding and removal units
  • Handling modules

Key requirements for couplings & brakes:

  • Backlash-free, torsionally rigid couplings for precise movements
  • Brakes for holding functions on vertical axes
  • Compact designs for modular systems

Challenges:

  • High positioning accuracy
  • Dynamic acceleration and braking processes
Industrial robot arm in a manufacturing facility with a control unit in the background

FEEDING AND SEPARATION SYSTEMS

These systems ensure that components are correctly oriented and separated before entering the assembly process.

Typical applications:

  • Vibratory bowl feeders
  • Linear feeders
  • Separation systems

Key requirements for couplings & brakes:

  • Uniform power transmission
  • Damping characteristics to reduce vibrations
  • Reliable continuous operation

HANDLING DEVICES AND GRIPPER SYSTEMS

Grippers and handling modules are responsible for picking up, holding and positioning components.

Typical applications:

  • Robotic grippers
  • Vacuum and mechanical gripping systems
  • Handling units

Key requirements for couplings & brakes:

  • Precise motion transmission
  • Compact design for integration into grippers
  • Torque limitation to protect sensitive components

MIKI PULLEY COUPLINGS

Precise and Dynamic in Every Movement

Shaft couplings play a central role in ensuring accuracy and dynamics in assembly and handling systems. Miki Pulley solutions provide backlash-free, torsionally rigid and low-vibration power transmission.

Typical areas of application:

  • Servo drives in positioning systems
  • Linear axes and handling modules
  • Transfer systems

Their compact design and maintenance-free operation make them ideal for highly dynamic applications.

MIKI PULLEY BRAKES

Safety and Control in the Process

Brakes ensure precise positioning and secure holding in assembly systems – even during power failures or emergency stops.

Typical applications:

  • Holding brakes in vertical axes
  • Positioning systems
  • Safety functions in automated systems

The electromagnetic brakes and spring-actuated safety brakes from Miki Pulley impress with short switching times, high reliability and long service life.

MIKI PULLEY TORQUE LIMITERS

Protection for Systems and Products

In automated assembly processes, malfunctions or defective parts can quickly lead to damage. Torque limiters reliably protect against overload and help ensure product quality.

Advantages at a glance:

  • Immediate disengagement in case of blockages
  • Protection for drives and sensitive components
  • High repeatability
  • Reduced downtime

YOUR ADVANTAGES WITH MIKI PULLEY COMPONENTS

Miki Pulley offers a comprehensive portfolio of shaft couplings, electromagnetic brakes, spring-actuated safety brakes and torque limiters for assembly and handling technology – from modular standalone systems to complex production lines.

Technical advantages at a glance:

  • Highest precision and repeatability
  • High dynamics for short cycle times
  • Compact and easily integrated designs
  • Low-maintenance and durable solutions
  • Reliable protection against overload and production downtime

With Miki Pulley, you choose drive components that sustainably improve efficiency, quality and safety in assembly and handling technology.

Suitable products

Torque Limiter DMB by Miki Pulley

Torque limiter DMB

3 – 90 Nm / 60 rpm

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Sliced Coupling ASK by Miki Pulley

Slit coupling ASK

1Nm – 400Nm / 11’500rpm

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Torque Tender TT-01 by Miki Pulley

Torque Tender TT(01)

0.2 – 200 Nm / 1’800 rpm

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Electromagnetic microbrake 112 by Miki Pulley

Micro brake 112

0.4 – 2.4 Nm / 10’000 rpm

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Electromagnetic microclutch 102 by Miki Pulley

Micro clutch 102

0.4 – 2.4 Nm / 10’000 rpm

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